Epoxy insulators IO, IP and KINN 6–35 kV

Post and bushing insulators, KINN kits

Key features

Wide range

Different installation and mounting dimensions to meet project requirements. Post insulators IO, bushing insulators IP and KINN kits with IE/IEp insulators.

Enhanced reliability

Tracking resistance and creepage distance in accordance with GOST. Resistance to atmospheric pollution and overvoltages.

Batch documentation

Test reports, certificates and batch traceability by part number and date. Meet incoming inspection requirements.

100% batch control

In-house testing laboratory. Quality packaging ensuring safety during transportation.

Application context

IO, IP and KINN insulators are intended for manufacturers of switchgear, GIS, transformer substations, medium voltage cells and cabinets, utility and generation companies, contractors and large industrial facilities with their own 6–35 kV switchgear. Also used at renewable energy facilities and transport infrastructure with medium voltage switchgear. Voltage class of a specific facility – according to the project and design documentation.

Alternative

  • Verified insulation and test data required; general datasheets do not meet project requirements.
  • Selection without accounting for pollution, altitude, and site conditions reduces creepage distance and increases the risk of flashovers.
  • Difficulties with acceptance when test reports and certificates are not linked to part number and batch date.
  • Direct replacement with post insulator or a product of different design cannot be claimed without verification of design documentation.

METAENERGY Solution

  • Batch documentation: test reports, certificates linked to part number and date.
  • Creepage distance per GOST requirements; characteristics confirmed by in-house laboratory.
  • 100% inspection and traceability of each batch — compliance with customer input criteria.
  • KINN is supplied as part of assembly with IE/IEp per catalog and design documentation; IO/IP and post insulators are different products, direct replacement is not claimed.

Typical Applications

IO insulators are used as post insulators for busbars of main circuits in KSO and KRU cells, disconnectors and earthing switches, as well as in insulation frames of circuit breakers. IP insulators serve for passing current-carrying parts through partitions and enclosures, including for draw-out elements of KRU cells, and are used as terminals of KRU, KTP and connections to outdoor switchgear.

KINN sets provide visual control of voltage presence in electrical circuits without an additional power source. Indication is provided through a capacitive divider built into the IE or IEp post insulator.

Below are the main product series from METAENERGY — post insulators, bushing insulators and voltage indication sets.

Products

Polymer insulators IO, IP and KINN sets are supplied with test reports and certificates. Designs and dimensions are according to catalog and design documentation. Nearby in the catalog — low-voltage MN/SM, silicone OSK and traction IT.

Insulators are manufactured using epoxy molding technology from electrical insulation compound with filler. KINN includes post insulators with capacitive divider IE/IEp, indicator IN-001 and cable.

Epoxy Post Insulators IO

IO

Epoxy Post Insulators IO

Post insulators for mounting current-carrying parts in switchgear, transformer substations, complete switchgear assemblies, disconnectors and medium voltage earthing switches.

  • Wide range of installation and mounting dimensions to meet project requirements.
  • Enhanced tracking resistance and creepage distance in accordance with GOST.
  • Test reports and certificates for each batch.
  • Not a direct replacement for OSK-type insulators — verification against design documentation is mandatory.

Voltage class, height and mounting dimensions — according to catalog and design documentation. Actual voltage class is always verified by part number.

Epoxy bushing insulators IP

IP

Epoxy bushing insulators IP

Bushing insulators for routing current-carrying parts through partitions and enclosures of electrical equipment, including for withdrawable elements of switchgear cells, connections to outdoor switchgear and power lines.

  • Through-hole for current-carrying bus; flange for mounting in the middle section.
  • Operating range from 6 to 35 kV; designs for currents up to 3150 A — per catalog.
  • Ribbed surface to improve performance under external influences.
  • Comply with TU 27.90.12-008-97798631-2020 (6–10 kV) and MRPTS.6861.003 TU (20–35 kV).

Insulator height, number and size of holes — according to the index in the designation. Not a direct replacement for OSK without type verification.

KINN Voltage Indication Kit

KINN

KINN Voltage Indication Kit

Kit of three support insulators with capacitive divider IE/IEp and voltage indicator IN-001 for visual monitoring of voltage presence in 6–10 kV circuits.

  • Requires no additional power source; indication threshold — phase voltage 0.8 kV.
  • Indicator has three LEDs and connectors for phasing (upon special order — SK-001 device).
  • Cable length 2.5 m (other lengths — by agreement).
  • Climatic version UKhL 4; protection degree IP20 per GOST 14254.

Voltage class of the kit is determined by the class of the included IE/IEp insulator. Versions — according to catalog and design documentation.

Sizes and Selection

Below are examples of standard sizes and reference data. The complete list, current dimensions and connection dimensions are available in the catalog and design documentation.

Examples of designations for bushing insulators IP (series / height reference)

Series designation Voltage class, kV Insulator height, mm (reference)
IP 330/06-XX 6 330
IP 115/10-XX 10 115
IP 188/10-XX 10 188
IP 266/10-XX 10 266
IP 310/10-XX 10 310
IP 218/20-XX 20 218
IP 375/20-XX 20 375
IP 395/35-XX 35 395
IP 550/35-XX 35 550

Example of support insulator IO

Article number Name Regulatory document
2060090118 Insulator IO 130/10-03 TU 3494-004-97798631-2012

Main characteristics of KINN

Parameter Value
Rated voltage 10 kV
Indication threshold (phase) 0.8 kV
Voltage at measuring contact no more than 3 V
Number of indication phases 3
Cable length (standard) 2.5 m
Protection rating IP20
Climatic version UHL 4 (from 1 to 35 °C)

Comparison / key parameters

Comparison of IO, IP and KINN series by application and main characteristics.

Parameter IO (support type) IP (bushing insulators) KINN (indication kit)
Purpose Mounting and insulation of current-carrying parts Pass-through partitions, entry into cells Voltage presence indication
Voltage class 6–35 kV (according to catalog and design documentation) 6–35 kV (according to catalog and design documentation) 10 kV (determined by IE insulator)
Insulation material Epoxy compound Epoxy compound Epoxy compound (IE/IEp insulator with capacitive divider)
Design Support part with steel embedded element Through hole, mounting flange Insulator with divider + IN-001 indicator + cable
Documents Test reports, batch certificates Test reports, batch certificates Test reports, batch certificates

Batch test reports

Each batch of insulators is accompanied by test reports and certificates. Our own laboratory and 100% batch control ensure compliance of tracking resistance and creepage distance with GOST requirements.

Advantages

METAENERGY supplies polymer insulators with batch documentation, confirmed specifications, and references to catalog and design documentation.

In-house laboratory

100% inspection of every unit: tracking resistance tests, dielectric strength tests, and creepage distance compliance.

Traceability

Test reports and certificates linked to article number and batch date—for incoming inspection per customer requirements.

Packaging and integrity

Quality packaging prevents damage during transportation and storage.

Additional information for designers

GOST specifications

Creepage distance, tracking resistance and other parameters comply with GOST requirements.

Catalog and design documentation

Actual voltage class, mounting dimensions and overall dimensions are strictly according to the catalog and design documentation for the specific part number.

Do not substitute for post insulators

Epoxy insulators and post insulators are different products. Do not claim direct substitution without verifying design documentation.

KINN completeness

KINN is supplied complete with IE/IEp insulators according to catalog and design documentation. Cable length and connector configuration can be agreed upon.

Wide range of sizes

The IO and IP product line includes dozens of sizes with different mounting distances and mounting locations.

Operating conditions

Permissible temperature, humidity and altitude above sea level are specified in the passport and design documentation. Standard climatic version is UKhL.

Place in METAENERGY nomenclature

Epoxy insulators IO, IP and KINN are part of the wide range of METAENERGY insulators and indication devices for medium and low voltage switchgear.

Post and bushing

6–35 kV

Post insulators and bushing insulators cover the needs of switchgear, substations, and cells for insulation of current-carrying parts and terminals.

Indication kits

10 kV

Voltage indication kits with divider on IE/IEp insulators — a ready-made solution for visual voltage monitoring.

Related product lines

LV and MV

Also available in the catalog on the website: IT insulators (plastic), OSK (silicone), MN and SM (LV), post insulators with capacitive divider IE.