Main IP55/IP66 and cast-resin IP68 busbar trunking up to 1 kV

For industrial and civil facilities

Key features

Project-Specific Selection

Based on load, operating mode, and environment — rating, design, and insulation are determined strictly per catalog and technical passport.

Components and Documentation

Joint units, tap-off units, specifications, assembly drawings, technical passport — supplied per catalog.

Insulation Reliability

Halogen-free and phenolic resin-free insulation, operating temperature up to 150 °C, service life of at least 25 years.

Fire Protection for Penetrations

Kit with mineral fiber boards and adhesive provides fire resistance up to 240 min — per documentation.

Application Scope

Low-voltage busbar trunking up to 1 kV is designed for main distribution of electrical power in industrial and civil facilities. Used from transformer substation infeeds to high-power loads and consumer switchboards.

Common Challenges

  • Joint connections: improper installation (torque or alignment failures) leads to localized overheating and insulation damage.
  • Incorrect selection of current rating and dimensions — underspecification or overspending on the project.
  • Design not matching environmental conditions (IP per IEC 60529) — accelerated degradation and risk of failure.
  • Incomplete project documentation and specifications — re-approvals, schedule delays.

METAENERGY Solution

  • Supply of busbar trunking with load-based selection, documentation, and components per catalog and technical passport.
  • Joint units and tap-off units — per catalog, housing with cooling fins.
  • Continuous overload up to 120 % — confirmed by technical passport and type test reports.
  • Application in projects with GOST and IEC requirements, local Russian manufacturing.

Typical Installation Sites

Industrial plants, warehouses and logistics centers, shopping and business centers, residential complexes, administrative buildings. Especially in demand where main distribution, tight installation schedules, and convenient connection of units from main switchboards and transformer substations are required.

Cast-resin busway IP68 — SVA and SVS series; main distribution IP55/IP66 — MVA and MVS. Conductor material, degree of protection, and design type are selected per catalog and technical passport.

Products

Main distribution IP55/IP66 and cast-resin busway IP68 up to 1 kV

The product range includes main distribution busbar trunking with IP55/IP66 protection (MVA and MVS series) and cast-resin busway IP68 (SVA and SVS series). Aluminum items — 88xx series, copper — 89xx series. Ratings, dimensions, and configurations — per catalog and technical passport.

Main Distribution Busbar Trunking

MVA / MVS (series 88xx / 89xx)

Main Distribution Busbar Trunking

For main distribution of electrical power in industrial and commercial buildings. IP55, IP66 protection. Aluminum conductors (MVA) or copper (MVS).

  • Overload up to 120 % — per technical passport and type test reports
  • Joint units and tap-off units per catalog and technical passport
  • Cooling fins on housing
  • Halogen-free and phenolic resin-free insulation, operating temperature up to 150 °C
  • Insulation service life of at least 25 years

For designers: complete specification, assembly drawing, identification tags on each section. Documentation supplied with order.

Cast-Resin Busway IP68

SVA / SVS (cast-resin IP68)

Cast-Resin Busway IP68

Sealed busway in cast polymer housing for harsh environmental conditions (dust, moisture, chemical exposure). Suitable for underground installation. Aluminum conductors (SVA) or copper (SVS).

  • IP68 protection rating
  • Resistant to corrosion, UV radiation, and external contaminants
  • Maintains operation when submerged
  • Fire protection of opening up to 240 min — complete with mineral boards and adhesive (according to kit documentation)

For designers: installation possible in challenging conditions. Section composition and geometry — project-specific.

Sizes and selection

Specific ratings, section lengths, corner and tap-off configurations are selected from the catalog and data sheet. Approximate series structure is shown below.

Busbar trunking series and conductor material

Series Conductor material Protection rating Type
MVA Aluminum IP55 / IP66 Main line
MVS Copper IP55 / IP66 Main line
SVA Aluminum IP68 Cast resin
SVS Copper IP68 Cast resin

Busbar trunking vs. cable system comparison

Using busbar trunking instead of cable trays provides time and cost savings. Key parameters — according to METAENERGY materials.

Parameter METAENERGY busbar trunking Cable tray
Installation speed Twice as fast due to prefabricated sections and mounting hardware Longer installation time with termination and routing of each line
Cost savings Up to 30% of total cost compared to equivalent cable scheme Higher costs for installation, cable management systems, and connections
Overload capacity Insulation withstands up to 150 °C, continuous overload up to 120 % Cable insulation is typically rated for 95–105 °C
Heat dissipation Convection and heat radiation through housing with cooling fins Insulation layers trap heat
Load connection No separate termination required for each tap-off point Termination and separate connection required

Insulation service life — at least 25 years

METAENERGY busbar trunking insulation withstands continuous overload, contains no halogens or phenolic resins, operating temperature up to 150 °C. Confirmed by data sheet and test reports.

Advantages

METAENERGY busbar trunking systems — main power distribution in compliance with GOST and IEC.

Russian manufacturing

Local production, adaptation to EAEU requirements, reduced delivery and logistics time.

Documentation and components from catalog

Complete set: data sheet, specification, assembly map, joint and tap-off units with protection against incorrect connection.

Design engineer support

Rating, configuration and insulation selection tailored to the project, based on catalog and quotation.

Additional for design engineer

Specifications and project quotations

Part numbers for 88xx and 89xx series, precise route configuration selection, package coordination.

Data sheet and test reports

Overload up to 120 %, insulation service life ≥25 years, characteristics by type.

Joint units with error protection

Covers with threaded fastening, impossible incorrect assembly.

Assembly map and identification tags

Each section is marked with a number according to the construction and installation drawing.

Ingress protection ratings per IEC 60529

IP55, IP66 for busbar trunking, IP68 for cast-resin — selection for environment.

GOST and IEC compliance

Application in projects with Russian and international standard requirements.

Position in METAENERGY product range

Busbar trunking up to 1 kV is part of the METAENERGY power equipment range. Related products are supplied for projects.

Rated voltage

up to 1 kV

Busbar trunking and cast-resin busway are rated for low-voltage systems.

Ingress protection

from IP55 to IP68

Busbar trunking — IP55/IP66, cast-resin — IP68.

Conductor material

aluminum or copper

MVA/SVA series — Al, MVS/SVS series — Cu.